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4.10. A gear belt - removal and installation

1. Execute a decompression of fuel system and disconnect the battery from weight.
2. Merge cooling liquid.
3. Install the piston of the 1st cylinder in compression step VMT.
4. Remove the air filter and covers of heads of cylinders.
5. Release bolts of rollers of yokes.
6. Take off all belts, a casing of the fan and a roller of a natyazhitel of a belt of the conditioner.
7. Remove a pulley-uspokoitel.
8. Disconnect the lower hose of a radiator from a branch pipe and weaken a collar on other end of a branch pipe.
9. Turn off a bolt and remove a branch pipe.
10. Turn off bolts of covers of a gear belt (photo). Bolts should be designated that at assembly to establish on former places.
11. Make sure that all tags on 3 asterisks are combined with motionless indexes (of a look рисок on covers of a belt and a pump housing, a photo). Otherwise tighten the crankshaft before combination of tags, having screwed a bolt of an uspokoitel.
12. Release a nut of a roller (photo).
13. Take off a belt. Check freedom of rotation of a roller (photo).
14. Before installation of a belt turn a natyazhitel clockwise on 70-80 ° and tighten a lock-nut (photo)
15. Establish a belt so that the arrow was turned forward.
16. Combine white risks on a belt with tags on asterisks (photo).

10.10a Covers of a gear belt
1. The lower forward cover (on cars 4x2)
2. The lower forward cover (on cars 4x4)
3. Top forward cover
4. Back cover


10.106 Gear belt and details of the drive
1. Block of cylinders
2. Adjusting hairpin 
3,14. Asterisk
4. Spring
5. Natyazhitel 
6,8,13. Washer 
7. Leading asterisk 
9. Pulley
10,11,15. Cover 
12. Conic washer


Drawing of fastening
Number of a pozgition, in which
to be rolled; bolt

1,2,3,4,5 20, 22, 23

6,24

  7,8,9,10,21 1

15,16,17.18, 1 11,12,13

19,25

10:11 Adjusting tags on belt asterisks
1,3,6 tags
2. Back cover
4,9. Left (right) cam-shaft
5. The piston 1 - го the cylinder is in compression step VMT
7. Oil pump
8. Leading asterisk


10:13 Check of a roller


10:12 Nut of a roller of a natyazhitel of a belt

Adjustment
17. Release a lock-nut of a natyazhitel and again turn a natyazhitel on 70-80 ° clockwise (photo).
18. Slowly turn the crankshaft clockwise on 2-3 turns and again expose the piston 1 - го the cylinder in compression step VMT. If the big resistance to rotation is felt, then return the crankshaft to a starting position and check combination of tags of a belt and pulleys.
19. Holding a natyazhitel, release a lock-nut.
20. Apply the probe of 0,35 mm (photo) to a natyazhitel.
21. Slowly turn the crankshaft until the probe appears between a natyazhitel and a belt (photo).

10:14 Preliminary adjustment of a natyazhitel


10.16a Combination рисок a belt with tags on asterisks of cam-shafts.


10.16b Before releasing a lock-nut be convinced that the tag on the leading asterisk is located opposite risks on the case of the oil pump


10:20 Apply the probe in the specified place...
1. Crankshaft
2. Belt
3. Width is 0,500 mm
4. Thickness is 0,35 mm
5. Probe
6. Probe place of application
7. Roller of a natyazhitel


10:25 When checking to put effort in the middle between asterisks. The deflection has to correspond to specified
1,2. Cam-shafts                      
3. Belt


10:17 Natyazhitel of a belt
1. Spring hook 
2. A look on an arrow A
3. Hairpin
4. Spring


10:21... also turn the crankshaft until the probe appears between a natyazhitel and a belt
1. Probe
2. Crankshaft
3. Belt
4. Roller


22. Holding a natyazhitel, tighten a lock-nut.
23. Turn the crankshaft and remove the probe.
24. Slowly turn the crankshaft clockwise on 2-3 turns and again expose the piston 1 - го tsilin-the I Wad Dra in compression step VMT.
25. Check a belt tension according to the scheme (photo)
26. Establish all removed details.